If you are planning to invest in a dry-mix mortar mixing plant and want to know the actual project costs, Tongding Machinery is here to help. With over 15 years of experience in manufacturing and installing dry-mix mortar production lines, we offer complete systems across a range of production capacities. In the following article, we provide a detailed breakdown of key cost components, configuration options, and FOB price ranges to assist you in selecting the right production line and obtaining an accurate project quote.
A complete dry-mixed mortar system comprises six major equipment modules:
1. Raw Material Storage Equipment:Cement silos, fly ash silos, and additive bins, equipped with arch-breaking devices and silo-top dust collectors;
2. Batching and Metering Equipment:Automatic weighing systems and batching hoppers for the precise measurement of sand, aggregates, powders, and additives;
3. Conveying and Hoisting Equipment: Bucket elevators and screw conveyors for material transfer;
4. Main Mixing Equipment:Twin-shaft zero-gravity mixer (the core component) for uniform material blending;
5. Finished Product Packaging and Storage: Finished product silos, valve-bag packing machines, and bulk bag (ton-bag) packing machines, with optional palletizers;
6. Dust Collection and Electrical Control Systems:Pulse-jet bag dust collectors, PLC control cabinets, and air compressors.
Technical Parameters for the Complete Mortar Production Line System (Mainstream Tower-type / Batch-type Models)
| MODEL | WSZ2 | WSZ3 | WSZ4 | WSZ6 | WSZ10 | Remark |
| CAPACITY(T/H) | 10-20 | 20-40 | 40-60 | 60-80 | 80-120 | |
| HOST MOTOR(kw) | 18.5 | 22 | 30 | 45 | 55 | |
| AGGREGATE SIZE(mm) | 0〜4.75 | 0〜4.75 | 0〜4.75 | 0〜4.75 | 0〜4.75 | |
| AGGREGATE SCALE(kg) | （200〜1000）±1％ | （200〜1500）±1％ | （200〜2000）±1％ | （400〜3000）±1％ | （400〜4000）±1％ | customizable |
| CEMENT SCALE(kg） | (100-600)±1% | （100-700）±1% | （100-800）±1% | （200-1300）±1% | （200-1800）±1% | customizable |
| ADDITIVE SCALE(kg) | （5〜30）±0.5％ | （10〜40）±1％ | （10〜50）±0.5％ | （10〜200）±0.5％ | （10〜200）±0.5％ | customizable |
Key pricing variables: hourly output, tower-type vs. stepped layout, PLC automation, number of dosing bins, dust collection system, and packaging machine.
1) Simple/Small-scale (2–5 t/h)
• FOB: $4,000–$18,000
2) Standard/Medium-scale (8–15 t/h, stepped layout, fully automatic PLC)
• FOB: $30,000–$95,000
3) Fully Automatic Tower-type (20–30 t/h, enclosed tower, high-precision dosing)
• FOB: $110,000–$300,000
4) Large-scale Tower (30 t/h+, annual output 300,000+ tons)
• FOB: $350,000+
Key Factors Influencing the Price Quote
1. Mixing Unit: Horizontal ribbon mixers are cost-effective; twin-shaft “zero-gravity” mixers offer higher precision but come at a significantly higher price.
2. Batching System: Manual weighing is economical; PLC-controlled automatic weighing, multi-bin configurations, and high-precision sensors increase the cost.
3. Packaging: Single-spout valve-bag packer vs. dual-spout packer plus bulk discharge capability.
4. Environmental Protection: Pulse dust collection systems, enclosed structures.
5. Materials of Construction: Standard carbon steel vs. stainless steel for material-contact parts.
1.Ordinary mortars: masonry, plastering, and flooring mortars
2.Specialty mortars: tile adhesive, waterproof mortar, self-leveling compound, and thermal insulation plaster
3.Other powder products: interior and exterior wall putty powder, and gypsum-based powder materials
A Tongding dry-mix mortar production line has been successfully installed in Egpet. This project features a fully automated, stepped-layout line with a capacity of 10 tons per hour, specifically designed to operate reliably in the local humid climate. Capable of producing plastering mortar and tile adhesive, the system includes a pulse dust collection unit and comes with on-site installation and training for local technicians, effectively meeting the demands of the middle East construction materials market.
Tongding possesses years of experience in manufacturing dry-mix mortar equipment, with overseas projects successfully implemented in Vietnam and Egypt. Our equipment is compatible with various powder raw materials and offers flexible configurations—such as stepped or tower-style layouts—featuring high automation, exceptional durability, and integrated dust removal systems. It supports the production of diverse products, including tile adhesives and plastering mortars. We provide containerized shipping, on-site installation, and technical training. Contact us for detailed proposals and quotations to quickly meet your requirements for establishing a dry-mix mortar plant.
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