The production line of special mortar developed by tongding machinery is a production plan with low investment cost. The main application is exterior wall and interior wall putty, ceramic tile adhesive agent and other powder manufacturing which integrates the aggregate drying, automatic batching, non-gravity efficient mixer, finished product bagging.
The step-type production line places raw materials and their metering units on the ground. After metering, the materials are lifted a second time to the mixer, with minor additives located above the mixer. This layout offers flexible arrangement and low investment, making it suitable for small-to-medium-scale production needs.
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The modular flat layout has few failure points, is easy to maintain and operate, and ensures high operational stability.
No large civil engineering or tower construction is required, with upfront investment only 50%-70% of that of a tower-type plant of the same capacity, ideal for small and medium-sized clients' budgets.
Modular design simplifies installation and commissioning, shortening the production launch cycle by 30%-50% to enable faster product manufacturing and sales.
Modules can be flexibly arranged according to factory terrain and area, fitting irregular plots, small workshops, or old factory renovation projects.
Modules can be purchased and installed in phases, allowing initial basic capacity setup with later expansion as needed, thus reducing market risks.
The process flow consists of material lifting → storage → conveying → weighing → lifting → buffering → mixing → buffering → packaging. This flow effectively improves production efficiency and ensures product quality.
1.The mortar production line is widely used in industries such as metallurgy, chemical engineering, foundry, building materials, petrochemicals, and decoration. It is suitable for the production of mortar, well cementing materials, putty powder, soil stabilization agents, masterbatches, and additives.
2.Dry-mixed mortar is extensively applied in the construction field, including bonding mortar, anti-crack mortar, grouting materials, thermal insulation mortar, waterproof mortar, self-leveling mortar, joint fillers, heavy gypsum mortar, lightweight gypsum mortar, and putty powder. These products play a vital role in construction work, ensuring the structural stability and functionality of buildings.
Dry Mortar
Cementing Material
Putty Powder
Grouting Material
Masterbatch
Additive
Vitrified Microsphere
Hot Melt Marking Coating
Plastering Gypsum
| MODEL | WSZ2 | WSZ3 | WSZ4 | WSZ6 | WSZ10 | Remark |
| CAPACITY(T/H) | 10-20 | 20-40 | 40-60 | 60-80 | 80-120 | |
| HOST MOTOR(kw) | 18.5 | 22 | 30 | 45 | 55 | |
| AGGREGATE SIZE(mm) | 0〜4.75 | 0〜4.75 | 0〜4.75 | 0〜4.75 | 0〜4.75 | |
| AGGREGATE SCALE(kg) | （200〜1000）±1％ | （200〜1500）±1％ | （200〜2000）±1％ | （400〜3000）±1％ | （400〜4000）±1％ | customizable |
| CEMENT SCALE(kg） | (100-600)±1% | （100-700）±1% | （100-800）±1% | （200-1300）±1% | （200-1800）±1% | customizable |
| ADDITIVE SCALE(kg) | （5〜30）±0.5％ | （10〜40）±1％ | （10〜50）±0.5％ | （10〜200）±0.5％ | （10〜200）±0.5％ | customizable |
The Triple cylinder rotary dryer is divided into the inner cylinder, the middle cylinder and the outer cylinder. high efficiency and energy saving.
The system uses the unique integrated container(gravity + bag) dust collector to achieve intelligent control of pulse ash removal, with the all environmental emissions less than 20mg/Nm³
Designed with unique VF feeding technologies to realize batching accuracy higher than requirements of industrial standards.
Combines advanced plow type mixer patented core technology and unique VF patented mixing technology to ensure high efficiency and energy saving by 25%, maximum mixing ratio: 1:10000, high wear resistance and long service life.
Valve port packaging machines are mainly divided into impeller packaging machine, air floating packing machine and pneumatic packaging machine.After the goods are filled, the products will squeeze the closed valve port from the inside to achieve the purpose of sealing.
Dry mortar mixing control cabinet can receipt more than 10 kinds of formula settings and automatically control batching, weighing and mixing. There are 2 kinds of control cabinets: industrial computer control cabinet and touch screen control cabinet. In contrast, the touch screen is more convenient to use.
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