Products

Tower-type dry mortar mixing plant

Capacity:  10-120 T/H

Tower-type dry mortar mixing plant is arranged from top to bottom according to the production process, and the production is relatively smooth. It is suitable for the production of ordinary mortar and various special mortar, with many kinds of products and small cross pollution of raw materials. It has small floor area, atmospheric appearance, relatively low energy consumption, and relatively large initial investment compared with other process structures. 

Layout Features

The tower-type production line transports all raw materials to the top of the equipment. The raw materials fall by their own gravity, and complete precise metering, mixing and packaging through the control system. This layout features a small footprint, high initial investment and high output, making it suitable for large-scale production needs.

Advantages

Smooth Process, Doubled Production Efficiency

Materials flow by gravity from top to bottom through storage, metering, mixing, and packaging, with no redundant conveying links, ensuring seamless transitions and extremely high efficiency.

Ultra-Small Footprint, Maximized Space Utilization

The vertically integrated layout compactly combines all core modules, requiring only 30%-50% of the floor space of a traditional dry-mixed mortar plant, making it ideal for compact factories.

High Degree of Automation, Significantly Reduced Labor Costs

PLC centralized control covers the entire process, ensuring precise metering and fully automatic operation, greatly reducing labor requirements and minimizing human error.

Gravity-Driven Material Flow, Energy-Saving and Eco-Friendly

Fully utilizing gravitational potential energy eliminates the need for extensive conveying equipment, not only lowering energy consumption but also protecting material quality and reducing losses.

Process Flow:

The process flow consists of:

material lifting → storage → weighing → mixing → buffering → bulk & packaging. This highly integrated process with a high degree of automation enables efficient and stable production.

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Applicable Materials

Application Fields of Dry-Mixed Mortar

a.The mortar production line is widely used in industries such as metallurgy, chemical engineering, foundry, building materials, petrochemicals, and decoration. It is suitable for the production of mortar, well cementing materials, putty powder, soil stabilization agents, masterbatches, and additives.

 

b.Dry-mixed mortar is extensively applied in the construction field, including bonding mortar, anti-crack mortar, grouting materials, thermal insulation mortar, waterproof mortar, self-leveling mortar, joint fillers, heavy gypsum mortar, lightweight gypsum mortar, and putty powder. These products play a vital role in construction work, ensuring the structural stability and functionality of buildings.

Dry-mortar

Dry Mortar

Cementing-material

Cementing Material

Putty-powder

Putty Powder

Grouting-material

Grouting Material

Masterbatch

Masterbatch

Additive

Additive

Vitrified-microsphere

Vitrified Microsphere

Hot-melt-marking-coating

Hot Melt Marking Coating

Plastering-gypsum

Plastering Gypsum

Parameter

MODEL WSZ2 WSZ3 WSZ4 WSZ6 WSZ10 Remark
CAPACITY(T/H) 10-20 20-40 40-60 60-80 80-120
HOST MOTOR(kw) 18.5 22 30 45 55
AGGREGATE SIZE(mm) 0〜4.75 0〜4.75 0〜4.75 0〜4.75 0〜4.75
AGGREGATE SCALE(kg) (200〜1000)±1% (200〜  1500)±1% (200〜2000)±1% (400〜3000)±1% (400〜4000)±1% customizable
CEMENT SCALE(kg) (100-600)±1% (100-700)±1% (100-800)±1% (200-1300)±1% (200-1800)±1% customizable
ADDITIVE SCALE(kg) (5〜30)±0.5% (10〜40)±1% (10〜50)±0.5% (10〜200)±0.5% (10〜200)±0.5% customizable

The main structure of the equipment

1.Drying-System

1.Drying System

triple cylinder rotary dryer , intelligent monitoring and easy maintenance

The Triple cylinder rotary dryer is divided into the inner cylinder, the middle cylinder and the outer cylinder. high efficiency and energy saving.

2.Dust-Collecting-System

2.Dust Collecting System

intelligent cleaning,energy saving and environmental protection

The system uses the unique integrated container(gravity + bag) dust collector to achieve intelligent control of pulse ash removal, with the all environmental emissions less than 20mg/Nm³

3.Weighing-System

3.Weighing System

accurate and stable, quality controllable

Designed with unique VF feeding technologies to realize batching accuracy higher than requirements of industrial standards.

4.Mixing-System

4.Mixing System

high efficiency, energy saving, wear resistance and loss prevention

Combines advanced plow type mixer patented core technology and unique VF patented mixing technology to ensure high efficiency and energy saving by 25%, maximum mixing ratio: 1:10000, high wear resistance and long service life.

5.Packaging-System

5.Valve Bag Packaging Machine

high automation efficiency, cost saving

Valve port packaging machines are mainly divided into impeller packaging machine, air floating packing machine and pneumatic packaging machine.After the goods are filled, the products will squeeze the closed valve port from the inside to achieve the purpose of sealing.

7.Mixing-Control-Cabinet

6.Control System

dry mortar mixing control cabinet

Dry mortar mixing control cabinet can receipt more than 10 kinds of formula settings and automatically control batching, weighing and mixing. There are 2 kinds of control cabinets: industrial computer control cabinet and touch screen control cabinet. In contrast, the touch screen is more convenient to use.

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